For pharmaceutical labs and ophthalmic manufacturing facilities, sterile eye wash solution production demands ultra-high dosing precision, strict contamination control, and full regulatory compliance. A standard off-the-shelf filling machine rarely matches unique lab workflows, bottle specifications, batch sizes and cleanroom layouts. Shanghai Shengqi Packaging Machinery delivers fully customized eye wash solution filling lines tailored exactly to pharmaceutical laboratory and small-to-medium sterile production requirements.
Our customized eye wash filling system handles the complete workflow: bottle unscrambling, bottle washing, drying, aseptic filling, inner plug insertion, outer cap screwing, batch coding, inspection and final packaging. It is engineered for sterile eye wash liquid, eyewash saline and ophthalmic rinsing solutions, widely used in pharmaceutical R&D labs, pilot plants and commercial ophthalmic production workshops.
Core Advantages of Our Custom Eye Wash Solution Filling Line
✅ Full Customization for Your Lab Requirements We customize the whole line according to your URS: filling volume (from small eye drop vials up to 500ml eyewash bottles), bottle material (PE, PP, glass), bottle shape, cap types, production speed, cleanroom grade and layout. We design linear or rotary configurations for low-volume lab trial batches or continuous mass production. Quick changeover between different bottle formats reduces downtime for multi-product labs.
✅ cGMP & CE Compliant Aseptic Design All liquid contact parts adopt 316L stainless steel and PTFE seals, meeting cGMP, Annex 1 and CE standards. Optional LAF laminar flow hood, RABS and isolator integration are available to maintain Grade A aseptic filling environment. The line supports CIP/SIP cleaning and sterilization, easy validation for pharmaceutical audit and inspection.
✅ High Precision Servo Dosing System Servo-driven filling pumps deliver stable, repeatable dosing accuracy with low filling error. Equipped with “no bottle, no fill” protection, automatic missing cap detection and rejection function to eliminate defective products and protect batch quality — critical for sensitive eye wash solutions that directly contact human eyes.
✅ Smart PLC & HMI Control with Data Traceability Adopted Siemens PLC and touchscreen HMI, all production parameters can be saved as product recipes. Batch data, production logs and alarm records can be exported, supporting data integrity for pharmaceutical quality documentation. Optional 21 CFR Part 11 compliant version is available for global markets.
✅ Compact & Flexible for Pharmaceutical Labs & Pilot Production Many pharmaceutical labs have limited cleanroom space. Our customized lines can be built in compact footprint designs for pilot scale testing. It can run independently or integrate with upstream water preparation, sterile filtration and downstream labeling & serialization modules.
Typical Application Scenarios
- Pharmaceutical R&D laboratories for eye wash solution trial batches
- Pilot production lines for ophthalmic rinsing liquid
- Small-batch sterile eyewash saline manufacturing
- Cleanroom production for hospital and emergency eyewash liquid
Why Choose Shanghai Shengqi Packaging Machinery?
Founded in 2004, Shanghai Shengqi Packaging Machinery is a Chinese high-tech & specialized new enterprise focused on pharmaceutical and food automated packaging lines. We provide one-stop service: custom engineering design, manufacturing, factory FAT test, on-site installation, commissioning, operator training, after-sales support and spare parts supply for global clients.
We have rich experience in ophthalmic liquid filling projects, exporting customized filling lines to Europe, Southeast Asia, Latin America, Central Asia and Africa. Our engineering team works closely with your QA and production team during the whole project, from technical proposal, 3D layout drawing, validation support to post-project maintenance.
If you are looking for a reliable manufacturer to build a customized eye wash solution filling line for your pharmaceutical lab, send us your requirements: bottle size, filling volume, target output and cleanroom standard. Our technical team will prepare a tailored solution and quotation for you.